Válvulas criogénicas

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Desde los más recientes sistemas de GNL a pequeña escala, hasta las aplicaciones tradicionales de suministro de gases licuados industriales, plantas de separación de aire, almacenamiento de GNL, distribución y transporte, así como aplicaciones aeroespaciales, petroquímicas y médicas, los productos criogénicos Habonim ofrecen valores agregados en seguridad, prevención de emisiones fugitivas, confiabilidad, mantenimiento mínimo y sencillo, ahorro de espacio y peso, y compatibilidad con las regulaciones y necesidades especiales de los usuarios finales, órganos gubernamentales, fabricantes de equipos originales, diseñadores y constructores de sistemas.

Generalidades

Las válvulas criogénicas de Habonim están sujetas al diseño general de las válvulas Habonim, materiales, prácticas, metodologías y certificaciones – para obtener más información, consulte el capítulo Válvulas generales en el catálogo Habonim.

Todas las válvulas criogénicas Habonim cuentan con el Paquete de integridad Total HermetiX para un sellado, seguridad y cuidado ambiental superiores.

Diseño y construcción mecánica especiales

• Duradero vástago sólido de una sola pieza y alto par de torsión.
• El acoplamiento direccional ajustado de vástago a bola garantiza la alineación del orificio de alivio.
• Control estricto de materiales y tolerancias de fabricación.

La cavidad no acumula presión

Cada válvula criogénica cuenta con un mecanismo que evita la acumulación de presión en la cavidad de la válvula, lo que elimina el riesgo de que la evaporación del gas licuado sobrepresione el cuerpo de la válvula mediante la liberación de fluidos de proceso sobrepresionados del área de la cavidad de regreso a la línea.

Habonim utiliza varios de dichos mecanismos:

• Orificio de alivio en la esfera aguas arriba de la bola para evitar la acumulación de presión en la cavidad.
• Construcción de asiento con resorte con efecto de pistón para aliviar la presión de la cavidad
• Construcción de sello activo de un solo asiento – sin cavidad cerrada

Mínima expansión térmica

El uso de un tamaño mayor al normal y el doble de la cantidad de pernos del cuerpo disminuyen la expansión térmica lineal y
reduce drásticamente la probabilidad de fugas a la atmósfera.

Transferencia de calor eficiente

El diseño de longitud de bonete estándar de Habonim cumple con BS6364 para aplicaciones de cajas no frías. El bonete de cuello largo aísla el sello del vástago de las bajas temperaturas de los fluidos criogénicos, lo que permite un servicio de sellado seguro y durable. Un pequeño espacio entre la ID del bonete y el diámetro exterior del vástago asegura una capa gruesa entre los fluidos de proceso y el sello del vástago.

Limitación de inclinación

El diseño del bonete de Habonim tiene dos versiones opcionales. Ambas están diseñadas para evitar que los líquidos criogénicos lleguen al sello del vástago. Habonim recomienda la instalación en posición vertical, pero permite la instalación en ángulo.
El bonete de 12″ puede instalarse hasta a 45° desde el eje vertical para mantenerse totalmente compatible con BS6364.
El bonete de 6″ puede instalarse hasta a 15° desde el eje vertical (no cumple con BS6364).
Diseños de doble aislamiento / doble bloqueo y purga disponibles a pedido

Limpieza, montaje y embalaje

Servicio criogénico

Un meticuloso procedimiento de limpieza y montaje elimina los peligros potenciales de ignición que pueden ser causados por la presencia de aceite de hidrocarburos, grasa y astillas metálicas. Habonim utiliza un proceso ecológico de desengrase a base de productos alcalinos con parámetros controlados. Personal especialmente equipado y capacitado ensambla las válvulas en un área controlada. El área de montaje, las superficies de trabajo, el equipo y las herramientas se mantienen de forma especial para garantizar que se cumplan los requisitos de limpieza.
• Las válvulas se limpian y desengrasan para el servicio de oxígeno
• Los extremos de las válvulas están tapados, las válvulas están envueltas en bolsas de plástico
• Una pegatina en la bolsa de plástico indica «uso criogénico»

Calidad

Estándares de referencia

• Diseño, pruebas e inspección de acuerdo con BS 6364:1984 (enmienda 3)
• Ensayos EN 14432:2014
• Ensayos EN 1626:2008 (a pedido)
• Ensayo No Destructivo (NDT, por sus siglas en inglés) según ASME B16.34 – opcional

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